The Stork Has Nothing on Toyota Alabama: Team Members Welcome Arrival of 4 Millionth Engine
September 15, 2015
HUNTSVILLE, Ala. (Sept. 15, 2015) -- Like proud parents, Toyota Motor Manufacturing Alabama team members happily welcomed the arrival of their 4 millionth engine yesterday.  

ā€œIt was an exciting day,ā€ said Jim Bolte, president of Toyota Alabama.  ā€œThis is a testament to our team members – they are dedicated to building high-quality engines.  And, whether it was the first in 2003, or the 4 millionth, the same amount of detail and craftsmanship goes into each one.ā€

While the plant makes V6 and V8 engines as well, the 4 millionth engine was produced on the 4-cylinder line.

The 4 millionth is quite a feat:
    Since the start of production in 2003, the Huntsville plant has built 1 million 4-cylinder engines, 1.3 million V6 engines and 1.7 million V8 engines.   
    The engines go into seven Toyota vehicles built in North America: Camry (America’s best-selling car), RAV4, Highlander, Sequoia, Tacoma, Tundra and Venza.
    Place the 4 million engines built over the last 12 years front to back and they would stretch from Huntsville to Las Vegas.
    Spend two shifts in the plant and you’ll see a lot of horsepower – nearly 2,500 engines are built each day with an annual capacity of 710,000 engines.  The horsepower of 4 million engines reaches over 1 billion, which is enough output to launch 29 space shuttles.

 
The Huntsville plant, which employs approximately 1,300, has distinguished itself in the Toyota family – not just in the U.S., but worldwide.  For example, it is the only Toyota plant globally to produce the 4-cylinder, V6 and V8 engine under one roof, making it among the largest Toyota engine plants globally.  Also, it is one of only two designated ā€œmodel sustainable plantsā€ in North America, which results in other Toyota facilities benchmarking for its environmental achievements.
 
ā€œWe look to the Alabama plant as a leader.  Every challenge it has faced, the team there exceeds any-and-all expectations,ā€ said Osamu Ushio, executive vice president of operations and manufacturing, Toyota Motor Engineering & Manufacturing North America, Inc.  ā€œThat is why we continue to invest so much into the facility.  They have what it takes to be successful – a strong group of team members who are dedicated to quality and safety.  They should be very proud of the 4-millionth milestone.ā€
 
In the last 10 years, the plant has taken on five major investments and four expansions.  Most recently, a project costing $230 million was completed that involved a boost to V6 production.  That brings total plant investment to $864 million since the 2001 groundbreaking.
 
ā€œI can’t believe we hit 4 million,ā€ said Tina Lane, Toyota Alabama team member who has been building engines on the line since the plant opened.  ā€œThere is a lot of pride that goes along with it.  Just think, 4 million Toyota vehicles around the world are being powered by our engines; that’s a big responsibility.ā€




Toyota partners with philanthropic organizations across the country, with a focus on education, safety and the environment.  As part of this commitment, we share the company’s extensive know-how garnered from building great cars and trucks to help community organizations and other nonprofits expand their ability to do good. For more information about Toyota, visit www.toyotanewsroom.com.